bafang brake sensor not working


Two wires power the sensors and are smaller: Red and Black. Need For Speed: Most Wanted 2012: 11 E-Bike Cassette wear . Only then do we recommend using using epoxy. 7.99. Regular price 19.95 2x Hydraulic Mechanical Brake Cut Off Sensor for Bafang 8fun BBS01 BBS02 BBSHD. Find helpful customer reviews and review ratings for Bafang BBS02B 48V 750W Mid Drive Electric Bike Motor Ebike Conversion Kit Mid Motor for Mountain Bike Road Bike with Optional 48V 11.6Ah/17.5Ah and 52V 14Ah Battery at Amazon.com. Front brake sensor not working I have a MTB with bafang 750w mid drive. Installation instructions for Bafang Ebrake Sensors to transform any lever-based hydraulic or disc brakes into ebrakes that cut power to the Bafang motor. The Gear Sensor momentarily cuts motor power when shifting. The Bafang mid-drive BBSHD 1000w motor mounts in place of your bike's bottom bracket and replaces your bike's crankset and front derailleur if you have one. For example, if the user applies brake and throttle at the same time, the brake function wins. If the lever is open, the magnet is nearby, so the sensor allows the motor to run. You can also simply disconnect the brake connectors to eliminate the chance of them causing an issue. WEIGHT 3300 g. @Bubba zanetti, I just got answer from Bafang representative: "M400 and M500 could support the throttle. find out FRONT HUB INSTALLATION MID-DRIVE MOTOR INSTALLATION Starting at $799.00. You will need a Bafang lock-ring spanner - the BBS02 will sometimes come loose due to the torque of the motor and may need periodic tightening. Bafang employs about 1000 staff worldwide in eight locations. This is probably to keep costs down and simplify things. Regular price 23.95 Y-Splitter 1T2 Cable for Gear Sensor Brake Bafang 8Fun BBS01 BBS02B BBSHD Higo. These detect the presence of a magnet mounted to the brake levers. I would love to know how that works/what happens. 1 being about 8 mph and 9 being about 24 mph. Part 1: The resulting code (0xC1900101) The 0xC1900101 is the result code Not sure if this is a scam, . The system controls the power of electricity When pressing the brake lever on my ebike the bldc motor controller (aka ebike controller) 'cuts power' to the motor until the brake lever is released again/sensor is deactivated. 2 brake 3 Power sensor failure (ride sign) Not implemented here 4 6KM/H cruise 5 Real-time cruise 6 Battery undervoltage 7 Motor failure 8 Turn fault 9 Controller failure 10 Communication reception failure 11 Communication failure 12 BMS communication failure 13 Headlight failure Hope this helps anyone with this combination. - 12*148mm dropout. This motor is also a little cheaper than the Bafang, making it excellent value for money. (2) Bafang cst & KT kit (270rpm), (3) Q128C & KT kit( 201 rpm)), (4) Yose CST & KT kit (270rpm). I have installed a BBSHD kit w/750c display and 52v 13.5AH shark battery onto my 2017 GT Traffic. The higher the number, the more power you get and the faster your battery depletes. Locate the magnet ring and PAS sensor behind the right crank. I guess I need to take the bike to a Shimano service center, either it is the sensor itself or something worse with the motor. 3) Mine only jumps to 4.9V with everything unplugged. English. Read honest and unbiased product reviews from our users. In so many ways Bafang's BBS02 750W drive unit is a dream come true. The ebrake sensors are plug and play compatible with the BBS02/BBSHD Bafang motors and Front Hub Motor. Regular price 23.95 Y-Splitter 1T2 Cable for Gear Sensor Brake Bafang 8Fun BBS01 BBS02B BBSHD Higo. If the lever is closed, the magnet is far, and the motor is cut off. Below is a post on electric bike forum which show different models - Bafang Mid Drive System. Bafang Speed Sensor and Magnet Starting at $19.00 Add to cart Description This is a replacement Speed Sensor kit for your BBS01/BBS02/BBSHD Bafang Mid-Drive kit. I use less power than with the PAS. - Motor Bafang M500 / M600. This is a 3 wire square plug and a 5 wire rectangular plug. In a practical way these would not work in the mountains where I live. The first step in installing the Tripwire is to secure the sense cable to your brake lever, which can be done either with the self tapping screw (preferred) or with small cable ties. After the brake is released, the LED light is off. 23.89 + 9.00 P&P + 9.00 P&P + 9.00 P&P. 24 sold 24 sold 24 sold. Karl Gesslein / November 23, 2017. 4) The brakes, LCD display and cruise control/horn buttons do not draw current . Bafang Hydraulic and Disc Brake Sensors E-Brake (Pair) $24.95 Add to Cart Price is for pair Plug and Play into any Bafang controller Compatible with all BBSxx set ups Transforms any brake levered based brake into an ebrake Cuts power the second the brake lever is compressed Uses a magnet attached to your brake lever In my 4 builds, I've never needed a gear sensor, or an e brake. RELIABLE BEST-SELLER. 1. Three wires power the motor and are larger (16 AWG): Green, Blue, and Yellow. 2. Then take it for a spin. The brown and orange wires are tied . Brake Tektro HD-E715 Hydraulic Disc Brake With Sensor Control Design Open System, Dual Piston Sensor Control Designed High Performance, Designed For 45km/Hr E-Bikes 5) Brake protection. The Voilamart electric bike kit is only available in a 26 wheel version, to my knowledge they do not supply any other size. About Bafang I just signed up and this is my first post. Move the connections around and check for any twists or bends in the wiring harness. This set for the type of speed sensor, for BBSxx kits this is set to "1". Check that your brake motor inhibitor (cut off wires) are not engaged because most bikes have a cut-off switch that shuts of the motor when the brakes are activated. Depending on what brakes that you have some are an easy instalation and some are near on impossible to install. The motor shut down when braking even though other signals taken by the controller at the same time. The magnets get knocked sideways halfway spinning around the spoke and stop working at all. . 3. 750 Watts, Disk brake The closest Bafang model on line today (5.17.2019) is the RM . This used all 3 Higo connections to a switching Hall sensor which applied about 3-4V to the controller brake signal input when the sensor/magnet changed state. Banggood (EU Shipping) 2. It mounts inline with the shifter cable and. I Void Warranties : Hacking The Bafang Ultra Max Mid-Drive Ebike Drive. Compatible with lever-based brakes (including hydraulic brakes and disc brakes) Cuts power to the motor when your brake lever is engaged. Motor 750W/1000W Bafang G510 Mid Motor. Step 4 - Install Pedelec Movement Sensor and brake power cut off sensors (If comes with them. Sometimes, a wrong speed is shown with the pedals standing still and it appears to be always a fraction - 1/2, 1/3, 1/4 of the correct speed, so the sensor works, but not on every turn. The one thing that all these 'low power' drive units have in common is that there is . AboutBafang. All controls work well. 4 The brake wire travel cannot be too tight, to have more than 10mm stroke. The magnet ring should be about 3 mm (about the thickness of two stacked credit cards) away from the PAS sensor. You will receive it with all necessary accessories. Bafang switch mode setup Available with firmware and mobile app version > v2.2.07 First configuration Important Do not change profile by pressing M on display during this procedure. Check that the magnet ring is close enough to the PAS sensor. The Bafang mid-drive motor has been a market leader for over five years, and it continues to be the best selling electric bike conversion kit in its class. P14 is the interesting one because it controls the power. 2a: Use the supplied #50 drill to make a small hole in the . Regular price 11.95. Complete Bafang Front Hub Ebike Motor Kit & Battery . The BBSHD Bafang 1000 watt motor kit is a high-performing, lightweight, quiet, fast, hill-climbing, well-engineered electric bike kit. The motor itself is a great little unit, and for the most part seems fairly reliable. If your bike has disc brakes fitted, you could get away with fitting a smaller 26 rear wheel to say, a 27.5 wheeled mountain bike. 2 x Hydraulic Mechanical Brake Cut Off Sensor for Bafang 8fun BBS01 BBS02 BBSHD. www.ebay.com Attachments Check each component on the ebike separately, make sure they do not have loose connections and/or damaged wires. PAS only, throttle never been connected/used, 1700km, less than 3months old,Was working fine until now. . Make sure tyres are correctly inflated within the range given on the tire sidewall. Bafang BBS02. But that turns off the motor since there is a brake sensor. Step 2: Identify Failed Sensor. 2. Move onto the next section to test components. With the stock programming it appears to want to help too much or too less. Here is an image of the BBSxx display cable connector on the controller side: The orange wire is PL and the brown wire is P+. The US equivalent to the European, speed limited Bafang 8Fun, the BBS02 has long been a market leader in conversion kits. The TSDZ2 is also incredibly efficient if used wisely. To find out if sensors are the problem, unplug them and see if your motor regains power. 2) 4.2V should be fine for the MP5 controller, mine drops to 4.23V with just the throttle plugged in, and 4.21 if I plug the pedelec sensor in as well. if no, please fit brake levers) PAS (Pedal Assistance System) is known as pedelec sensor. Check your brakes for proper operation. 3 When the brake sensor senses the brake, the red LED on the sensor lights up. A speed sensor is usually mounted on the chainstay and a small magnet is fitted to one of the spokes to align with the sensor. Find many great new & used options and get the best deals for brake sensor-2 for 8fun/bafang center motor/middle drive motor kit at the best online prices at eBay! If i put Bafang display and battery on the working kit, it still shows ERROR 30 but PAS and acceleration is working and I can use the bike (need to disable auto power off, otherwise the display Bafang 850c Display Manual The P850c or DPC-14 (as it is also known) is a colour display often used with the Bafang BBS mid-drive electric bike. Description. To position the sensor we recommend that you use a cable tie and the double sided tape to hold it in position when testing. Bafang, one of the leading manufacturers of e-mobility components and complete e-drive systems, has been developing components and complete systems for electric vehicles since 2003. Boardman cx/mx (1) Oxydrive kit(270rpm ). How to choose the electric bike controller? It is a required part of an electric vehicle in European countries. The pedal assist will not work properly on the Bafang without a correctly installed speed sensor and will throw up an error code. You may have to clip a few zip ties to access this plug. That is a safety design that also protects the motor from damage. Check the connection between the motor and the controller. Free P&P Free P&P Free P&P. 5 watchers 5 watchers 5 watchers. #3. . Modes are pedal assist . 16A or 17A would liven things up a bit. If it still shows error 30 then it could be a faulty component. Our characteristic is to produce the powerful e-bikes and all terrain e-bikes. Magnet attaches to your brake lever, using . I have been loving it, commuted on it 3 days already but really really really want to get the brake sensors working. The speed sensor can be easily knocked out of alignment with the wheel magnet - this will throw up an error code and pedal assist will stop working. The Bafang Ultra operated at temperatures 20c above ambient, no matter how hard we push it on the trail. BBS Bafang Mid Drive BBS01, BBS02, BBSHD. situation a bit is a little bit different so to cut it short I have a 750w motor with a color screen that just decided not. The Recumbent Tadpole design . But we don't suggest. P13 is to match the pedal sensor to the controller. 05-10-2017, 08:01 AM In the past I've scavenged brake sensors from the stock Bafang cable levers and glued the components to my hydro levers. It is impossible to pedal and have the motor in a slow speed mode. The Bafang mid drive motor is not for everyone.Installation can be challenging and the motor will need periodic maintenance. Check that the e-brake lever is not damaged or engaged. Mounts on chainstay Magnet must be installed 1-2mm away from Sensor (smooth face of the magnet facing sensor) Bafang BBS01B 250w installed on an Orbea MTB.Bafang RM G062 48V 1000W hub motor, it is an upgraded version for RM G060 fat-bike motor. The spoke magnet detector gets knocked out of position from hard riding. Free shipping for many products! Your First Ride: Be sure to pick an area away from cars, other cyclists, obstacles or other hazards to become . 29ER Full Carbon Full Suspension Ebike Frame. . SAFETY. 2. not only merely working as an electric bike manufacturer. - 160mm Rear Travel. 2 BBSO2's, 2 HD's. 99 % of my riding is pedalling, while at the same time feathering in the specific assist I feel the need for, with the PAS at 0. The video will help our Product Support team troubleshoot your issue if further troubleshooting is required. Cutting into your cables to tie these wires together can be risky. 12A default is pretty low unless you don't weigh much. About the controller (wiring): - Ok motor hub wires, (3 for phases and 6 for Hall sensors, including withe) - connected; - Ok ID identification or self learning wire - tested; - Ok light/horn wires - not connected, for now; - Ok LCD display connector with power lock - connected; - Ok throttle - connected; Check all the connections and make sure they are connected properly. 2 When the brake sensor detects the wire movement, the brake signal will be generated. . When removing the rear wheelset with a fat tire, you can hit the detector and it breaks off or gets knocked out of alignment (I've destroyed at least 4 of them) The setup with the . BAFANG USB programming Cable Gear Sensor Hydraulic Brake Sensor Y-Splitter 1T2. So I unplugged the brake sensors and found when I unplug the front brake sensor the motor works again. There are eight wires, or leads, running from the motor. Everything else is working ok the led meter works and the throttle and brake switches are all ok, I double checked all the connections and all are ok so i swapped the controllers to elimate that but still the same, so i assume the pedal assist sensor is faulty, are there any other tests i can carry out to check the pedal sensor or is it likely . It is nonetheless an excellent option, and the end result will be a bike that looks more like a factory produced e-bike. If it's working, don't change it. Installation instructions for Bafang Ebrake Sensors to convert lever-based hydraulic or disc brakes into ebrakes that cut power to the Bafang motor. The Bafang 8Fun and BBS02 are also used in many OEM machines, and if retailers are selling this as part of $3000 e-bikes, you know this is a good one! I went to ride it today and the controller lights up but nothing from the motor when i use the throttle or pedal. Connects to brake cable coming from main wiring harness. It's all right to have the brakes on while powering up, in fact I suggest it. Bafang-ERROR 30H, check Green connector PIN,make sure Green connector can be connected to the 8PIN connector, should . Test out all the PAS levels, at . . This will make working . If engaged, this will keep the throttle / motor from operating. The Bafang Config Tool has been designed to work on a Windows system, but that doesn't mean it won't work on anything else. Almost anyone with very little technical know how can order a drive kit and 48v-52v battery pack and have it installed and running on almost any bike with 2-3 hours of work.Any other mid-drive ebike kit is going to take a lot more time and energy to install and get working properly. If you don't want to stress the BMS you may want to set this number lower than you think it should be by 2-3 amps then slowly increase it over time if your $15 watt meter shows that it is not . The easiest and safest way to jumper them together is to just plug in the bafang programming cable and you are set. Bafang BBS01 / BBS02 / BBSHD. I am wondering what causes the power to be 'cut off' when the sensor is triggered by pressing the brake lever. before every ride. I don't see any issue with the connectors, they are clean. Check your brakes first. For those who are unaware, the sensors are basically Reed switches mounted to the brake cylinder body. Regular price 11.95. I recently had 120 mile range from a 36v13ah battery, however I was only using ECO and TOUR mode on the hills -total elevation gain over that distance was 11000ft. Will it work with my Bike? Make sure that the brake lever is not pulled back and that the cut off switch is not engaged. Bafang Ultra have internal temperature sensor that cut power when motor winding reach thermal limits, there is no way we could reach that level on non-modified drive on usual trails and general cross mountain rides. How to Fix Bafang BBSHD & BBS02 Error 30: 1. There is half a dozen low power torque sensing mid drives on the market right now that advertise themselves as being between 250 and 750 Watts. 1: Locate a position on your lever where there is a least 5-6mm of travel when the brakes are engaged. 1 Make the brake steel wire get through the sensor. The controller should be chosen to fit the other parts- motor, battery, display, etc. mid-drive motor, brake levels or brake sensor for hydraulic brake levers, thumb throttle, LCD display (optional),1T4 cable, and free gift, . Regular price 11.95. With 8Fun BBS brake sensors are very often the cause of issues with drive, they can be very sensitive with magnet proximity to work correctly. Bafang Brake/Throttle/Gear Sensor Extension Cable ; Bafang Display Extension Cable ; Bafang BBS02/BBSHD Crank Arm ; Bafang BBS02/BBS01 Chainring ; . Simple, right? 3.25K subscribers Video showing how to install the Gear Sensor on Bafang Mid Drive Motors. First, let's sort out the motor's wiring. my expectations. E881 BAFANG M500. - Battery Bafang BTF03 / BTF04. It has 9 levels of pedal assist speed. 1) The PAS should definitely work without a Cycle Analyst. urastus. Make sure display is set to Road mode Select Live data and settings for Bafang switch mode in the Display settings page, press Write then Read to check its saved. The company focuses on all global e-mobility trends of the future. #1 BBSHD hydraulic brake sensors not working 04-29-2017, 08:53 AM Hi everyone!